Lean Manufacturing Consultancy
Basic Principles of Lean Production
- Value
- Value Stream
- Uninterrupted Streaming
- Pull System
- Perfection
5S Methodology
- Seiri (Classification)
- Seiton (Arrangement)
- Seiso (Cleaning)
- Seiketsu (Standardization)
- Shitsuke (Discipline)
Kaizen and Continuous Improvement
- Kaizen events
- The importance of small and continuous improvements
Pull System and Kanban
- Operation of the pulling system
- Use of Kanban cards
Total Productive Maintenance
- Preventive maintenance
- Autonomous maintenance
- Increasing equipment effectiveness
Lean Leadership and Cultural Transformation
- Leadership characteristics
- Spreading lean culture throughout the organization
Value Stream Design and Innovation
- Process innovation
- Lean approaches in the product development process
Value Stream Mapping
- Current state mapping
- Future state mapping
- Identifying steps that do not add value
Identifying and Eliminating Waste (Muda)
- Transportation
- Stock
- Movement
- Waiting
- Overprocessing
- Overproduction
- Defects
Quick Change
- Reducing installation times
- Separation of internal and external installation activities
JIT (Just-In-Time) Production
- Just-in-time production principles
- Minimizing stocks
Quality Management and Jidoka
- Quality control points
- Automatic error detection and stop
Performance Measurement and Indicators in Lean Manufacturing
- Key performance indicators (KPI)
- Performance monitoring and reporting